MAMUSTANG ATLASTHE ENTHUSIAST'S REFERENCE

2016 workshop · Powertrain Control-Emissions Diagnosis

Rough Road Detection

Powertrain Control-Emissions Diagnosis

Ford gasoline diagnostic supplementReference 4,735 / 6,619HTML edition
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Vehicle applicability: This diagnostic supplement covers multiple Ford vehicles and engines. Follow the application named in the source below. Some references apply to vehicles other than Mustang.

Description and Operation 1-125

Misfire Detection Monitor

If fuel level is below 15%, the misfire monitor continues to evaluate misfire over every 200 revolution period to determine if catalyst damaging misfire is present so that the fuel shut off FMEM can be utilized to control catalyst temperatures. When a misfire occurs at low fuel levels, DTC

P0313 will set in place of DTCs P0300 to P0310.

The misfire rate is also evaluated every 1,000 revolution period and compared to a single (type B) threshold value to indicate an emission threshold concern, which can be either a single 1,000 over revolution event from startup or 4 subsequent 1,000 over revolution events on a drive cycle after startup. Many vehicles set DTC P0316 if the type B threshold is exceeded during the first 1,000 revolutions after engine startup. This DTC P0316 is stored in addition to the normal P03xx DTC that indicates the misfiring cylinder. If the misfire is detected but it can not be attributed to a specific cylinder, DTC P0300 is stored.

Rough Road Detection

The misfire detection monitor may include a rough road detection system to eliminate false misfire indications due to rough road conditions. The rough road detection system uses data from the anti-lock brake system (ABS) wheel speed sensors for estimating the severity of rough road conditions. This is a more direct measurement of rough road over other methods which are based on drive line feedback via crankshaft velocity measurements. It improves accuracy over these other methods since it eliminates interactions with actual misfire.

In the event of a rough road detection system failure, the rough road detection output is ignored and the misfire detection monitor remains active. A rough road detection system failure could be caused by a failure in any of the input signals to the algorithm. This includes the ABS wheel speed sensors, brake pedal position (BPP) switch, or controller area network (CAN) hardware concerns. Specific DTCs indicate the source of these component concerns.

A redundant check is also carried out on the rough road detection system to verify it is not stuck high due to other unforeseen causes. If the rough road detection system indicates rough road during low vehicle speed conditions where it is not expected, the rough road detection output is ignored and the misfire monitor remains active.

Profile Correction

Profile correction software is used to learn and correct for mechanical inaccuracies in the crankshaft position wheel tooth spacing. Since the sum of all the angles between the crankshaft teeth must equal 360 degrees, a correction factor can be calculated for each misfire sample interval that makes all the angles between individual teeth equal. The LDR system learns one profile correction factor per cylinder (that is, 3 correction factors for a 3 cylinder engine or 4 correction factors for a 4 cylinder engine), while the HDR system learns 36, 40 or 60 correction factors depending on the number of crankshaft wheel teeth (that is, 35 for some V6 and V8 engines, 39 for V10 engines and 58 for some I4 and V6 engines).

The corrections are calculated from several engine cycles of misfire sample interval data. The correction factors are the average of a selected number of samples. In order to assure the accuracy of these corrections, a tolerance is placed on the incoming values such that an individual correction factor must be repeatable within the tolerance during learning. This is to reduce the possibility of learning incorrect corrections due to crankshaft velocity disturbances.

Since inaccuracies in the wheel tooth spacing can produce a false indication of misfire, the misfire monitor is not active until the corrections are learned.

Two methods of learning profile correction are used. The first is neutral profile correction and non volatile memory and the second is customer drive cycle for profile correction 97 to 64 km/h (60 to 40 MPH deceleration).

Neutral Profile Correction And Non Volatile Memory

Neutral profile learning is used at end of line to learn profile correction through a series of one or more neutral engine RPM throttle snaps. This allows the misfire monitor to be activated at the assembly plant. A scan tool command is required to enable neutral profile correction learning. Learning profile correction factors at high speed (3,000 RPM) neutral conditions versus during 97 to 64 km/h (60 to 40 MPH) decelerations optimizes correction factors for higher RPMs where they are most needed and eliminates driveline or transmission and road noise effects. This improves signal to noise characteristics which means improved detection capability.

The profile correction factors learned at the assembly plant are stored into non volatile memory. This eliminates the need for specific customer drive cycles. However, misfire profiles may need to be relearned using a scan tool procedure if major engine work is done or a new PCM is installed. Relearning is not required for a reflash.

On selected vehicles, the neutral profile correction strategy is the only method used for profile correction learning. In the event of a loss of non volatile memory content (new PCM installed), the correction factors are lost and must be relearned. The P0315 DTC is set until the misfire profile is relearned using a scan tool procedure.

Customer Drive Cycle For Profile Correction (60 To 40 MPH Deceleration)

To prevent any fueling or combustion differences from affecting the correction factors, learning is done during deceleration fuel shut off (DFSO). This can be done during closed throttle, nonbraking, defueled decelerations in the 97 to 64 km/h (60 to 40 MPH) range after exceeding 97 km/h (60 MPH) (likely to correspond to a freeway exit condition). In order to minimize the learning time for the correction factors, a more aggressive DFSO strategy may be used when the conditions for learning are present. The corrections are typically learned in a single 97 to 64 km/h (60 to 40 MPH) deceleration, but may take up to 3 decelerations or a greater number of shorter decelerations.

2016 Powertrain Control/Emissions Diagnosis, Gasoline Engines, 3/2015

Source reference 4735

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