MAMUSTANG ATLASTHE ENTHUSIAST'S REFERENCE

2016 workshop · Powertrain Control-Emissions Diagnosis

Fuel Pump (FP) Assembly And Reservoir

Powertrain Control-Emissions Diagnosis

Ford gasoline diagnostic supplementReference 4,639 / 6,619HTML edition
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Vehicle applicability: This diagnostic supplement covers multiple Ford vehicles and engines. Follow the application named in the source below. Some references apply to vehicles other than Mustang.

Description and Operation 1-29

Engine Control Components

Typical Mechanical Returnless FP Assembly

Fuel Pump (FP) Assembly And Reservoir

The FP assembly is mounted inside the fuel tank in a reservoir. The pump has a discharge check valve that maintains the system pressure after the ignition has been turned OFF to minimize starting concerns. The reservoir prevents fuel flow interruptions during extreme vehicle maneuvers with low tank fill levels.

Fuel Rail Pressure (FRP) Sensor

The FRP sensor is a diaphragm strain gauge device. The FRP sensor measures the pressure difference between the fuel rail and atmospheric pressure. The FRP sensor nominal output varies between 0.5 and 4.5 volts, with 0.5 volts corresponding to 0 MPa (0 psi) gauge and 4.5 volts corresponding to 26 MPa (3771 psi) gauge. The sensor can read vacuum and may lower the output voltage to slightly below 0.5 volts. This condition is normal and is usually the case after several hours of cold soak before the vehicle dome light is turned ON. The FP assembly is energized at the same time the dome light is commanded ON. A disabled or malfunctioning dome light does not affect the FP assembly control.

The FRP sensor is located on the fuel rail and provides a feedback signal to indicate the fuel rail pressure to the PCM. The PCM uses the FRP signal to command the correct injector timing and pulse width for correct fuel delivery at all speed and load conditions. The FRP sensor, along with the fuel volume regulator (part of the fuel injection pump), form a closed loop fuel pressure control system. An electrically faulted FRP sensor results in the deactivation of the fuel injection pump. Fuel pressure to injectors is then provided only by the FP assembly. When the fuel injection pump is de-energized and the injectors are active, the fuel rail pressure is approximately 70 kPa (10 psi) lower than FP assembly pressure due to the pressure drop across the fuel injection pump. Thus, if the FP assembly pressure is 448 kPa (65 psi), then the fuel rail pressure would be approximately 379 kPa (55 psi) if the injectors are active.

Typical Fuel Rail Pressure (FRP) Sensor

Fuel Rail Pressure Temperature (FRPT) Sensor

The temperature component of the FRPT sensor is a thermistor device in which resistance changes with temperature. The electrical resistance of a thermistor decreases as the temperature increases, and resistance increases as the temperature decreases. The varying

2016 Powertrain Control/Emissions Diagnosis, Gasoline Engines, 3/2015

Source reference 4639

2016 Mustang workshop publication supplied to Mustang Atlas. Original technical text and illustrations; HTML formatting by Mustang Atlas. Source page numbering is retained for traceability. Follow the configuration, revision, warnings, and cross-references in the material. About this edition.