MAMUSTANG ATLASTHE ENTHUSIAST'S REFERENCE

2016 workshop · Powertrain Control-Emissions Diagnosis

HN: Turbocharger System HN: Introduction

Powertrain Control-Emissions Diagnosis

Ford gasoline diagnostic supplementReference 5,178 / 6,619HTML edition
← Chapter contentsProcedure contents

Vehicle applicability: This diagnostic supplement covers multiple Ford vehicles and engines. Follow the application named in the source below. Some references apply to vehicles other than Mustang.

◾ damaged or restricted turbocharger oil return tubes. Refer to the Workshop Manual

Section 303-04, Fuel Charging and Controls — Turbocharger.

◾ damaged turbocharger. Refer to the Workshop Manual Section 303-04, Fuel Charging and

Controls — Turbocharger.

• Check the charge air cooler (CAC) system for leaks (hoses and cooler).

• Check the CAC and intake air system for restrictions.

• Check for aftermarket exhaust accessories and performance modifications.

• Visually inspect the exhaust system for the following:

◾ leaks, cracks, or punctures upstream of turbocharger ◾ aftermarket accessories and performance modifications ◾ tailpipe modifications that increase the exhaust restriction ◾ plugged or restricted exhaust

Is a concern present?

Yes

No

REPAIR as necessary.

Clear the PCM DTCs. REPEAT the self-test.

GO to HN13 .

HN13 CHECK THE CHARGE AIR COOLER (CAC) AND INTAKE AIR SYSTEMS FOR LEAKS AND RESTRICTIONS

Note: Remember to reinstall the sensor, reconnect the CAC tube to the throttle body and remove the plastic bag from the air filter at the completion of this step.

• Disconnect the CAC tube from the throttle body.

• Use a suitable method to temporarily plug the CAC tube outlet.

• Place the air filter in a plastic bag to prevent air flow out the intake port and reinstall it in the vehicle.

• Remove the IAT sensor from the ducting between the air filter housing and the turbocharger.

• Connect the Rotunda Smoke Machine, Fuel Evaporative Emission System Tester 218-00001 (522) or equivalent to the intake air system using an appropriate adapter.

• Fill the intake air system with smoke.

• Check the intake air system for leaks and restrictions.

Are any leaks or restrictions present?

Yes

No

REPAIR as necessary.

Clear the PCM DTCs. REPEAT the self-test.

GO to HN14 .

HN14 CHECK BYPASS VALVE OPERATION

Note: For vehicles without the RPM command PID, use the accelerator pedal to hold the engine RPM at approximately 2,000 RPM.

Note: The TCBP PID value may decrease by 0.97 KPa (0.14 psi) or less when the TCBY valve is commanded ON.

• Ignition ON, engine running.

• Access the PCM and control the TURBO_BPASS (MODE) PID.

• Access the PCM and control the TURBO_BPASS_2 (MODE) PID.

• Command the TURBO_BPASS PID and the TURBO_BPASS_2 PID to OFF.

• Access the PCM and control the TURBO_WGATE (PER) PID.

Source reference 5178

2016 Mustang workshop publication supplied to Mustang Atlas. Original technical text and illustrations; HTML formatting by Mustang Atlas. Source page numbering is retained for traceability. Follow the configuration, revision, warnings, and cross-references in the material. About this edition.