MAMUSTANG ATLASTHE ENTHUSIAST'S REFERENCE

2016 workshop · Wiring

Recommended splicing method — crimp, steps 1–10

Wiring

2016 MustangReference 6,236 / 6,619HTML edition
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Transcribed from scanned source material. Text and illustration placement checked against the supplied source.

Recommended splicing method - Crimp (For 10-22 AWG (0.35-5.0mm) Diameter Wire to Like Wire Diameter)

Note: Cut and splice one circuit at a time noting the original wire to connector pin locations. This will avoid miss-connections.

1. Disconnect battery ground cable.

2. Strip 6.35mm (1/4 in) of insulation from each wire end, taking care not to nick or cut wire strands.

3. Install heat shrink tubing.

NOTE: Use heat shrinkable tubes marked with ES-1 (16-26 AWG/0.13-1.0mm) or ES-2 (10-18 AWG/0.75-5.0mm) to seal wire splice.

Proper and improper wire strip; 25.4 mm (1 in) and 6.35 mm (¼ in) dimensions · source reference 6236Original colors & callouts · Select to enlarge

4. Select appropriate wire splice for the wires to be spliced.

5. Identify the appropriate crimping chamber on the Rotunda 164-R5901 Pro-Crimper by matching the wire size on the dies with the wire size stamped on the butt splice.

NOTE: Rotunda 164-R5901 Pro-Crimper is the only tool that can be used with these splices.

Rotunda crimping chamber, indenter and cavity · source reference 6236Original colors & callouts · Select to enlarge

6. Center one end of the wire splice in the appropriate crimping chamber.

7. If visible, be sure to place the brazed seam toward the indenter.

8. Insert stripped wire into the barrel.

9. Holding the wire in place, barrel squeeze tool handles appropriate ratchet releases.

10. Repeating steps 5-7, crimp the other half of the splice.

NOTE: It is recommended to apply solder at the ends of the barrel.

Brazed seam, indenter and wire stopper orientation · source reference 6236Original colors & callouts · Select to enlarge
Source reference 6236

2016 Mustang workshop publication supplied to Mustang Atlas. Original technical text and illustrations; HTML formatting by Mustang Atlas. Source page numbering is retained for traceability. Follow the configuration, revision, warnings, and cross-references in the material. About this edition.